Bespoke Production Flight Cases

Intelligent drawer systems for organised equipment access.

Production cases often need to store dozens of small items, tools, cables, adapters, mounting hardware, safety equipment, and accessories. Our custom drawer systems keep everything organised and immediately accessible, preventing the chaos of digging through bags during critical setup windows. We design drawer layouts around your specific inventory: shallow drawers for hand tools with custom foam cutouts, deeper drawers for cable coils with dividers, and secure compartments for small parts. Drawer systems include ball-bearing slides for smooth operation even when fully loaded, removable dividers for field reconfiguration, and optional locking mechanisms. For touring systems, we integrate drawer cases that stack with your other equipment, creating mobile workstations that crews can access without unpacking entire systems. Everything from guitar tech cases to broadcast engineering kits benefits from purpose-designed drawer organisation critical when you're working against venue deadlines.

Construction matched to your transport environment.

Production cases face diverse transport challenges depending on your operation. Tour bus storage, flight freight, van loading, or venue staircases. We engineer construction matched to how you actually move equipment. Lightweight composite construction for smaller monitors and speakers in regular rotation keeps cases manageable for one-person handling. Heavy-duty 9mm birch plywood with steel-reinforced corners for touring systems that face constant stacking loads and freight handling. Outdoor event cases receive waterproof sealing and protective edging to withstand field conditions. We select hardware based on your security needs with butterfly latches for quick access, recessed handles for tight packing, stackable designs with interlocking systems. Brake casters for large PA speaker cases, requiring wheeled transport. Heavy-duty spring-loaded handles for frequent carrying. Professional foam-fitted fittings survive multi-year seasons. We engineer each case understanding the difference between light corporate work, heavy touring schedules, and outdoor festival conditions.

Modular designs that adapt to changing requirements.

Production inventories evolve with you add equipment, change configurations, or need to accommodate different projects. Our modular production cases integrate with touring systems while maintaining flexibility for future changes. We design cases with removable foam sections, adjustable dividers, and mounting points that let you reconfigure internal layouts without rebuilding entire cases. Matching dimensions across multiple speaker cases means they stack efficiently with your racks, other cases, and standard equipment. For rental companies managing mixed inventories, we create identification systems, coloured hardware, labelling areas, or visual coding that makes loading and inventory management efficient. Touring companies managing multiple shows simultaneously benefit from cases that can be repurposed between different production requirements without custom fabrication delays.

Precision foam profiling matched to your specific equipment and mounting points.

Production equipment often includes custom-built pieces, modified gear, or specialty items that need exact-fit protection. Using universal foam blocks rarely applies pressure across speaker cabinets evenly causing potential damage during transport. We profile foam matched to your equipment's exact measurements and mounting points, accounting for driver depth, port locations, horn protrusions, amplifier modules, rigging points, and mounting hardware designed specifically for your flight cases. Using CNC cutting, we create foam supports that distribute weight at structural points while avoiding pressure on speakers, drivers, amplifiers, or dust caps. Cases driving long haul to load-in ready to best daily setup and confidence that custom-built or modified equipment will arrive exactly as packed. For irreplaceable custom props, vintage equipment, or high-value specialty gear, precision foam engineering provides protection that justifies the case investment many times over.