Bespoke Speaker Flightcases

Integrated storage for complete speaker systems.

PA speakers require cables, mounting hardware, safety bonds, power leads, and often accessories like pole mounts or rigging equipment. Our cases incorporate intelligent compartment design for everything that travels with your speakers. Cable storage sections with organisation to prevent tangling and connector damage. Hardware compartments for mounting brackets, M10 bolts, safety wire, and tools. Accessory storage for protective covers, identification labels, or system documentation. For touring systems, we design cases where cables and hardware are accessible without unpacking speakers—critical when you're doing festival changeovers or working to tight venue deadlines. Foam-lined sections protect expensive Speakon and powerCON connectors. Everything has designated storage, organised and protected.

Construction matched to your transport environment.

A corporate AV department moving speakers between boardrooms needs different engineering than a production company loading PA into splitter vans for festival season. We select materials based on how you actually use your equipment. Lightweight composite construction for smaller monitors and speakers in regular rotation keeps cases manageable for one-person handling. Heavy-duty birch plywood with steel-reinforced corners handles the punishment of touring—truck loading, outdoor events, and constant stacking in transport. Recessed handles and protected hardware prevent snagging during load-in. Stackable designs with interlocking systems ensure speakers don't shift during transport even when multiple cases are loaded together. Professional Penn Elcom fittings survive season after season. We engineer for real-world environments, not laboratory test conditions.

Modular designs that integrate with touring systems.

Speaker cases rarely travel alone—they're part of complete audio systems with matching dimensions and stacking requirements. We design with tour pack integration in mind, creating cases that stack efficiently with your racks, mixer cases, and other equipment. Matching dimensions across multiple speaker cases means you can build stable loads in trucks or vans. Stacking rails and location points prevent lateral movement during transport. For rental companies managing mixed speaker inventories, we can create identification systems—coloured hardware, labelling areas, or visual coding—that makes speaker selection fast during busy hire periods. Cases become part of your complete system logistics, not isolated protection.

Precision foam profiling matched to your speaker model and mounting points.

Using universal foam blocks can apply generic pressure across speaker cabinets causing damage, that's why every case starts with exact measurements of your specific speaker model, accounting for driver depth, port locations, horn protrusions, amplifier module positions, and mounting hardware. Using CNC cutting, we create foam that supports cabinet weight at structural points while avoiding pressure on drivers, surrounds, and dust caps. For active speakers with rear-mounted amplifier modules and connection panels, we profile foam to accommodate depth variations and cooling requirements. Foam density is calculated based on speaker weight and cabinet construction—lighter composite cabinets need different support than heavy plywood enclosures. Cases arrive ready to load with confidence that foam engineering protects investment without creating new problems through inappropriate pressure or contact.